Over 40 Airlines at Risk Due to Faulty Boeing 737 Rudder Components, and More

Over 40 Airlines at Risk Due to Faulty Boeing 737 Rudder Components, and More
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Dear readers,

Welcome to AviationOutlook Newsletter, your one-stop source for the most relevant Aviation & Aerospace news briefs and industry insights.

Here are the important updates for today. Let’s get started.


NTSB Issues Urgent Safety Warning for Boeing 737 Rudder Control Parts

The U.S. National Transportation Safety Board (NTSB) has issued an urgent safety warning to Boeing 737 operators, cautioning that over 40 foreign airlines may be using planes with faulty rudder control parts.

The warning comes after investigations into incidents involving jammed rudder control systems on some Boeing 737 aircraft.

The faulty components, supplied by Collins Aerospace, could lead to a loss of rudder control, particularly in cold weather conditions

Key Points

  • The NTSB is concerned that airlines may be unaware of the presence of these faulty actuators on their 737 airplanes.
  • 271 impact parts may be installed on aircraft operated by at least 40 foreign carriers, while 16 may still be on U.S.-registered planes.
  • The defect stems from incorrectly assembled sealed bearings in the rollout guidance actuators, leaving them vulnerable to moisture infiltration and freezing, which can restrict rudder movement.
  • Collins Aerospace informed Boeing that more than 353 affected actuators were delivered since February 2017.
  • Two foreign operators experienced similar incidents in 2019 involving rollout guidance actuators.
  • The NTSB has recommended that the FAA determine if the faulty actuators should be removed from aircraft and that Boeing notify airlines of appropriate pilot responses in case of a similar malfunction.
  • NTSB Chair says FAA is not taking Boeing 737 rudder problems more seriously.

What It Means

If not addressed promptly, these components could lead to serious safety incidents during flights.

Regulators, manufacturers, and airlines must work together to identify and replace the affected parts to prevent any further incidents and maintain passenger safety.


Other key Aviation and Aerospace Industry updates for today 👇


Alaska Airlines Expands Network with Five Strategic Routes

Alaska Airlines launched five new nonstop routes, enhancing its West Coast presence.

The routes connect Las Vegas to San Diego and Santa Rosa, Los Angeles to Pasco and Reno, and resume Portland to Atlanta service.

Using Embraer 175 jets and Boeing 737-900s, the expansion strengthens Alaska's position as a leading West Coast carrier.


Spirit Airlines Slashes 32 Routes Amid Financial Struggles

Spirit Airlines is cutting 32 routes from its network, with Boston Logan International Airport losing seven connections.

The move, effective between October and December 2024, aims to improve profitability as the airline faces financial challenges.

Key cities affected include Dallas/Fort Worth, Charleston, and Las Vegas. This restructuring follows Spirit's recent focus on more profitable routes and connecting traffic to combat mounting losses since 2019.


Lilium Unveils eVTOL Jet in Houston, Forges Key Partnerships

Lilium debuted its all-electric, vertical takeoff and landing jet in the U.S. at Houston Hobby Airport.

The company partnered with Galaxy FBO for infrastructure support at three Houston-area facilities. EMCJET secured production slots for customer deliveries starting in 2026.

With a 110-mile range, the Lilium Jet aims to transform regional travel, connecting Houston to nearby destinations.


Qatar Airways to Acquire 25% Stake in Virgin Australia

Qatar Airways plans to buy a 25% stake in Virgin Australia from Bain Capital, pending regulatory approval.

This strategic partnership aims to increase competition in Australian aviation, enhance connectivity, and enable Virgin Australia to launch flights to Doha by mid-2025 through wet leasing.

The deal also supports Virgin Australia's potential return to public ownership.


WestJet Upgrades Aircraft Maintenance with Trax's Digital Solutions

WestJet Airlines has successfully transitioned to a paperless and mobile fleet maintenance operation using Trax's aviation maintenance solutions.

The implementation includes the web-based eMRO system, multiple eMobility apps, and Trax Cloud hosting. This digital transformation improves efficiency and focuses on quality and compliance.

The partnership between WestJet and Trax, which began in 2004, continues to evolve with this latest upgrade


AI Meets Aerospace: Zapata and MAG Partner for Enhanced Military Intelligence

Zapata AI and MAG Aerospace have partnered to develop a next-generation airborne surveillance platform.

The collaboration aims to enhance real-time intelligence gathering, target identification, and tracking for global ISR systems.

Zapata will leverage its Orquestra® Enterprise Solution to integrate advanced AI capabilities into MAG's systems, focusing on sensor fusion technology and automated target acquisition in challenging environments.


LOT Polish Airlines Expands Fleet with Four Boeing 737 MAX 8 Leases

LOT Polish Airlines will lease four Boeing 737 MAX 8 aircraft from Phoenix Aviation Capital and AIP Capital.

This move supports LOT's expansion strategy, enhancing operational flexibility and network growth in Central Europe.

Read more